Emergency Replacement Parts for Obsolete & Discontinued Components
Equipment downtime costs thousands per hour. We manufacture emergency replacement parts for obsolete, discontinued, or broken components in 24-48 hours. No minimum order quantity. Based in Modesto, CA - we ship expedited anywhere in the United States.
Equipment Downtime = Lost Revenue
When production equipment breaks down, every hour of downtime costs money. Traditional part sourcing can take weeks or months - especially for obsolete or discontinued components. Manufacturer went out of business? Lead time is 12 weeks? Part no longer available? You can't afford to wait.
We specialize in emergency replacement part manufacturing using 3D scanning, reverse engineering, and 3D printing. If you have the broken part (or even just pieces of it), we can recreate it digitally and manufacture a replacement in 24-48 hours. No minimum order quantities, no expensive tooling, no lengthy lead times.
Our clients save tens of thousands in downtime costs by getting equipment back online quickly. We work with MRO operations, facility managers, manufacturers, and maintenance teams across the United States to keep critical equipment running.
Common Replacement Part Scenarios
Obsolete Parts - Manufacturer Out of Business
Equipment manufacturer went bankrupt or was acquired? Original parts no longer available? We scan your existing part (working or broken) and recreate it. Common for legacy industrial equipment, HVAC systems, and specialized machinery.
Discontinued Components - Long Lead Times
Part is discontinued with 12+ week lead time (if available at all)? We manufacture replacements while you wait for the OEM part, or permanently switch to on-demand manufacturing. Perfect for wear parts, consumables, and frequently replaced components.
Broken Parts - No Spare Available
Critical part broke and you don't have a spare? Send us the broken pieces. We can often reconstruct the part from fragments using our engineering experience. We scan what remains, recreate missing features, and manufacture a new part.
Custom One-Off Parts - Unique Equipment
Need a custom part for specialized equipment or a one-off installation? No minimum order quantities means we can make just 1 part economically. Perfect for research equipment, custom machinery, or unique installations.
Spare Parts Inventory - Digital Warehouse
Don't tie up cash in physical spare parts inventory. We scan and digitize your critical parts, storing the CAD files for on-demand manufacturing when needed. Only pay for parts when you actually need them.
Improved Replacement Parts
Original part has design flaws or frequent failure points? We can recreate the part with improvements: stronger materials, added reinforcements, better wear resistance, or optimized geometry. Prevent future breakdowns.
Our Emergency Replacement Parts Process
Emergency Contact
Call us immediately at (256) 322-3403 or submit urgent quote request. Explain the situation: what broke, equipment downtime cost, and timeline requirements. Include photos of the broken part if possible. We respond within 1-2 hours during business hours.
Timeline: 1-2 hours response during business hours
Expedited Part Submission
Ship the broken part to us via overnight delivery, or drop it off locally in Modesto. We can often work with broken pieces. If you have CAD files or technical drawings, include those. If you have a working spare, we can scan it and return it the same day.
Timeline: Same day or overnight shipping
Rapid 3D Scanning & Modeling
We scan your part with high-precision 3D scanning (±0.05mm accuracy) and immediately begin CAD modeling. For broken parts, we reconstruct missing features. We prioritize your emergency job and work after-hours if needed to hit your timeline.
Timeline: 4-12 hours depending on part complexity
Emergency Manufacturing
Part is 3D printed or manufactured using the fastest method that meets your requirements. We select materials based on the original part's application: strength, temperature resistance, chemical exposure, etc. Parts are monitored throughout production.
Timeline: 6-24 hours depending on size and material
Expedited Delivery
Finished parts ship same-day via your preferred expedited carrier (FedEx Overnight, UPS Next Day, etc.). Local Modesto customers can pick up immediately. We include your original part (if intact) and the CAD files for future manufacturing.
Timeline: Same-day shipment, overnight delivery
Critical Downtime Emergency?
Equipment completely down and losing thousands per hour? Call us immediately: (256) 322-3403. We'll work around the clock if needed. For local Modesto customers, we can come to your facility to scan the part on-site to save shipping time.
Material Selection for Replacement Parts
We select materials based on your part's operating environment and mechanical requirements:
Standard Applications
- PLA: Non-functional, display, or low-stress parts
- PETG: Good all-around strength and chemical resistance
- ABS: Impact resistance, automotive/industrial standard
- TPU: Flexible parts, seals, gaskets, vibration dampening
Industrial Applications
- Nylon (PA): High strength, wear resistance, gears/bearings
- ASA: UV resistant, outdoor exposure, weatherproof
- Polycarbonate: High impact, heat resistance to 110°C
- Engineering Resins: Specialized properties as needed
Need metal or other materials?
For parts requiring metal (aluminum, steel, brass), we can manufacture the CAD model and coordinate with our network of CNC machine shops and metal 3D printing services. We handle the entire process including quality verification.
Industries We Serve
MRO (Maintenance, Repair, Operations)
Emergency replacement parts, preventive maintenance inventory, obsolete part reproduction
Manufacturing & Production
Production equipment parts, conveyor components, machine guards, custom tooling
Food & Beverage Processing
FDA-compliant materials, equipment parts, packaging machine components, clean-room parts
HVAC & Building Systems
Obsolete HVAC parts, custom ductwork fittings, control panel components, mounting brackets
Agricultural Equipment
Legacy tractor parts, irrigation system components, harvester parts, custom farm equipment
Facilities Management
Building maintenance parts, elevator components, emergency repairs, custom hardware
Frequently Asked Questions
How quickly can you manufacture an emergency replacement part?
24-48 hours from when we receive your part to completed manufacturing, plus expedited shipping time. Simple parts can often be done in 12-24 hours. For critical downtime emergencies, local Modesto customers can get same-day service - we'll come to your facility if needed.
What if my part is completely broken or I only have pieces?
We can work with broken pieces! We scan what remains and use our engineering experience to reconstruct missing features. If you have photos of the intact part, technical drawings, or a matching part (even damaged), that helps tremendously. We've successfully recreated parts from as little as 40% of the original.
Is there a minimum order quantity?
No! One of the key advantages of 3D printing is we can manufacture just 1 part economically. No expensive tooling or setup fees. Order 1 part for emergency repair, then order more later if needed. We keep your CAD files on file for easy reordering.
Will the 3D printed part be as strong as the original?
It depends on the original material. For plastic parts, we can often match or exceed the original strength using engineering-grade materials (Nylon, PETG, ABS, Polycarbonate). For metal parts, 3D printed plastic may be a temporary solution while we coordinate metal manufacturing, or it may work long-term if loads are low. We advise honestly on expected lifetime.
Can you improve the design while recreating it?
Yes! If the original part had design weaknesses or frequent failure points, we can make improvements: add reinforcements, improve stress distribution, use stronger materials, or optimize geometry. We discuss potential improvements during the quoting process.
What information do I need to provide?
Ideally: (1) The physical part (working or broken), (2) Photos showing all sides, (3) Description of how the part is used / what loads it experiences, (4) Operating environment (temperature, chemicals, outdoor/indoor), (5) Urgency / downtime cost. We can work with minimal information in emergencies.
How much does emergency replacement part service cost?
Pricing varies based on part complexity, size, material requirements, and urgency. Most emergency parts range from $200-$2,000. We provide fixed quotes upfront. Emergency rush service (24-48 hours) adds 50-100% to base price. When equipment downtime costs thousands per hour, the premium is worthwhile.
Do you keep the CAD files for future orders?
Yes! Once we create the CAD model, we keep it on file for easy reordering. You can order additional parts anytime at the base manufacturing cost (no scanning/modeling charges). You also receive the CAD files with your order, so you can manufacture elsewhere if needed or use for documentation.
Equipment Down?
Call now for immediate response. 24-48 hour emergency service available.
Call Now: (256) 322-3403 Request Emergency Quote📍 Modesto, CA
⚡ 24-48hr Turnaround
🚚 Expedited Shipping Available
Emergency Pricing
*Pricing based on part complexity, materials, and urgency. When downtime costs thousands per hour, premium service pays for itself.